What Is an Acid Mist Scrubber Tower?

An acid mist scrubber is a vertical or horizontal gas treatment device that removes harmful acid vapors (such as hydrochloric acid, sulfuric acid, or nitric acid) from exhaust air using liquid-based scrubbing techniques. Through gas–liquid chemical reactions, these pollutants are neutralized before being discharged safely into the atmosphere.

Structural Design of the Scrubber

Most modern scrubbers are constructed using glass-fiber-reinforced plastic (FRP) for superior corrosion resistance and structural integrity. A typical tower is composed of the following parts:

Main Body Components

• Liquid storage tank (for neutralizing or alkaline scrubbing solutions)
• Chemical inlet and inspection ports
• Drainage outlet
• Power access panel

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Airflow & Maintenance Access

• Air inlet duct (typically at the top or side)
• Air outlet (connected to exhaust fans)
• Maintenance windows and service hatches for easy inspection and cleaning

Internal Functional Zones

• Spray nozzles that distribute the scrubbing liquid uniformly
• Packing layer (media) that provides a large surface area for gas-liquid contact
• Demister to remove moisture from treated air before release

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Key Design Features

Modular Construction

Scrubbers are designed in segmental assemblies based on capacity and space constraints. This modular approach improves installation flexibility, transport efficiency, and site adaptability.

Compact Footprint

Despite their multi-stage function, these towers occupy minimal floor space, making them ideal for urban or space-constrained facilities.

Enhanced Corrosion Resistance

The FRP material and internal linings withstand aggressive acidic environments, ensuring long service life with minimal corrosion.

Customizable Models

Chaori offers scrubbers in various sizes, capacities, and configurations to match your plant’s airflow rate and emission composition.

User-Friendly Maintenance

With dedicated access ports and a clean modular layout, inspection and maintenance operations are quick and convenient.

High Removal Efficiency

Thanks to optimized nozzle placement and packing materials, our towers typically achieve >95% removal efficiency for acid gases.

Applications of Acid Mist Scrubber Towers

These systems are widely used in:

• Chemical manufacturing plants
• Metal surface treatment and electroplating facilities
• Battery production lines
• Pharmaceutical and electronics industries
• Laboratories and R&D centers

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Why Choose Chaori Purification?

At Jiangsu Chaori Environmental Protection Equipment Co., Ltd., we specialize in turnkey acid gas treatment solutions that include:

• Custom scrubber design and layout
• Corrosion-resistant fabrication
• Installation and commissioning
• After-sales maintenance and support

Looking for a compact, efficient, and long-lasting scrubber system?

Contact Chaori Purification today for customized solutions tailored to your industry and emission profile.